BDW100.11 Battery Pressure Casting System for Sanitaryware

The BDW100.11 pressure casting machine is used for the efficient molding of washstands, columns, shower trays, squat toilets and water tanks made of ceramic slip (e.g., Vitreous China/VC and Fine Fire Clay/FFC) in core and hollow casting.

The BDW100.11 is designed for a total of eleven two-part pressure casting molds made of porous resin. The pressure casting molds can be operated technologically independently of each other in three groups. This enables the groupwise production of up to three different articles in one cycle.

The closing force and the ample installation space are just as suitable for the production of large articles in two-part molds with one cavity as they are for smaller articles in molds with two cavities.

The pressure casting molds are brought together manually in a vertical position and locked hydraulically. During the casting process, the closing pressure follows the slip pressure inside the molds.

The mold packages are opened manually one after the other. The molded articles are removed together with setters for deposit on a fettling table or roller conveyor either manually or with a manipulator.

Advantages

  • Hollow and core casting capable
  • Single and multiple molds
  • Clamping force regulation
  • Highly productive
  • Energy efficient and silent
  • Extension to TWIN CELL production cells possible

Characteristics

Keyfacts

Technical information

Technologies

Article removal

  • Manual removal
  • Removal by robot

Production cells

  • Arrangement of cells comprising up to three pressing heads per robot
  • Automatic change of suction heads at the removal robot
  • Fettling station including spruce cutters, fans and suction head racks
  • Mold change at one plant while the other plants of the cell keep on working

Fettling and conveyor systems

  • Article depositing on setters or conveyor systems
  • Article depositing on drying plates or drying swings.

Flexibility

  • Quick and simple mold change due to quick-action clamping system (optional)
  • Mold change crane (optional)
  • Pressure or path-controlled mode of operation for different mold systems

Energy efficiency

  • Closing pressure generation by means of air/oil pressure intensifier
  • Minimum energy consumption at the casting stage
  • Adjustment of closing pressure according to the slip pressure

Usability

  • Clearly structured process control with electronic variable programming system
  • Number of Pressure casting molds:  11
  • Closing force: max. 1000 kN
  • Casting pressure: max. 15 bar
  • Mold block: max. 1500 x 1500 x 650 mm
  • Output: approx. 2 – 3 cycles per hour 
  • Sanitary pressure casting
  • Solid casting
  • Hollow casting
  • Porous resin molds
  • Closing force adjustment
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