Cutting Edge Optimization

Innovative 3D Measurement and Automatic Press Setup for Optimal Part Quality and Efficiency

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Cutting Edge Optimization:
Precision through Automation

Our cutting edge optimization process significantly simplifies press setup for positive tool geometries. Using an optical 3D measurement system developed in close cooperation with Bruker Alicona, pressed parts are analyzed and compared with the ideal component geometry. Manual measurements and the complex assessment of burrs are completely eliminated.

The benefits at a glance: Operator influence on the adherence to component-specific tolerances is significantly reduced, resulting in less scrap and minimized tool wear. Over the long term, this leads to noticeably improved product quality due to tighter tolerances and greater repeatability between production batches — all while delivering considerable cost savings.

1. Optimized use of resources
(Less material and time)

  • Reduced scrap thanks to optimized set-up processes
  • Shorter set-up times
  • Setting process independent of experts
  • Tighter tolerances reduce reworking & material loss
  • Potential to avoid grinding processes

2. Improved part quality
through automated processes

  • Closer tolerances as a competitive advantage
  • Consistent quality across different locations
  • Automatic tool wear measurement before production starts
  • Improve tool quality by detecting alignment issues
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