Custom Series D Tailoring solutions with innovation and expertise
The DORST Technologies’ Custom Series D is our industrial-scale range of spray drying plants, with water evaporation capacities ranging from 10 kg/h to 8,000 kg/h.
To achieve optimal drying efficiency while minimizing the environmental impact and reducing energy consumption, the Custom Series D integrates advanced air heating technologies (including gas-fired, electric, steam, hydrogen heaters, and hybrid systems). There is also the option to use a heat recovery system, facilitating the capture and reuse of waste heat, either from the system itself or form external sources. The use of pumps and fans can also be tailored to optimize energy consumption based on operational needs.
The Custom Series D spray dryers can be customized with advanced atomization technologies, such as rotary disk atomizers or nozzles, to achieve specific particle size requirements. Optional fine particle recycling and baghouse filter systems are also available for effective particle separation, maximizing powder yield and ensuring compliance with environmental regulations.
Examples of materials to be processed:
- Hard metals and cermets
- Technical ceramics such as alumina and zirconium dioxide
- Glass and minerals
- Carbon and graphites
- Porcelain, bone china and clay
- Organic materials
Advantages
- Customizable solutions
- High-efficiency heating
- Optimized airflow
- Filtration systems
- Versatile material handling
- Energy-efficient
Characteristics
Keyfacts
Technical information
Technologies
- Tailored solutions: Custom-designed to suit unique process and material specifications.
- Advanced air heating: Multiple heating options to enhance energy efficiency.
- Customizable atomization technologies: Options for rotary disks or various nozzles.
- Process data export interface: Exports process data for analysis and record-keeping.
- Flexible plant layout: Configurable to various production needs.
- Wide range of applications: Suitable for various materials, from hard metals to technical ceramics – and many others.
- Efficient air mass flow: Enhances drying performance and energy savings.
- Water evaporation capacity: 10–8,000 kg/h
- Air heating options: Gas-fired, electric, steam, hydrogen, or hybrid systems.
- Waste air baghouse filter system: For effective particle separation and environmental regulation compliance.
- Water-based atomization drying
- Open system
- Two-fluid nozzle
- Rotary disk atomization
- Counter- & co-current processes
- Heat recovery system options
- Granulate discharge via reactor cone and/or cyclone
- Fine particle recycling options
- Intake air filter with fan
- Automatic and semi-automated cleaning
